Tawplast Plastic Injection Molding Egypt logoTawplast
Contract injection molder · 10th of Ramadan, Egypt

We mold the plastic parts your brand ships.

Tawplast is a contract plastic injection molding factory. OEMs and brands send us a drawing — we cut the tool, run the press and ship the parts. No retail line of our own.

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40 yrs
Molding experience
80–650 t
Press range
24 / 7
Production
Agricultural knapsack sprayer molded by Tawplast
Plastic building blocks molded for toy brands
Crystal polystyrene appliance drawer molded by Tawplast
Transparent plastic stationery cup molded by Tawplast
Ship-direct QC
In-house tooling
80–650 t presses
EU · GCC · Africa
Why Tawplast

Why brands tool their parts at Tawplast.

Forty years of molding for the names you already know — and the floor, the people and the QC to ship your part next.

Trusted by
  • General Motors
  • Hyundai
  • Suzuki
  • Wilkinson
  • RSW

Tawplast — your plastics partner.

  • 40 years on the floor

    Four decades molding for automotive OEMs (General Motors, Hyundai, Suzuki) and European brands (Wilkinson, RSW — UK).

  • 80 to 650 tons

    Press roster from 80 t to 650 t means any plastic part up to 3 kg — single shot, in-house.

  • 24 / 7 production

    The plant runs three shifts, every day. Shortest possible cycle from order to delivery.

  • Engineering support

    End-to-end: product DFM, mold design, mold making and validation — one team owns it.

  • More than molding

    Full assembly and finishing lines so you receive a finished product, not a bag of parts.

  • Ship-direct QC

    In-line SPC and final AQL inspection — cartons leave the factory ready to forward to your customer.

Manufacturing flow

From resin to ready-to-ship — visualized.

Six stages, one factory floor. Hover or scroll to see each step in motion.

RESINHEATED BARREL · 220–280°CMOLD · 80–650 t CLAMPASSEMBLY · QCSHIP
  1. 01

    Resin & masterbatch

    ABS, PP, PC, PA6-GF dried and dosed with color masterbatch.

  2. 02

    Injection — 80 to 650 t

    Molten plastic shot into a closed steel mold at high pressure.

  3. 03

    Cooling & ejection

    Mold cools in seconds; part is ejected and the runner trimmed.

  4. 04

    Assembly & decoration

    Ultrasonic welding, insert fitment, pad-printing your brand.

  5. 05

    Quality control

    SPC in-line, AQL final inspection, full lot traceability.

  6. 06

    Pack & ship

    FCA / FOB / DAP from Sokhna, Damietta or Alexandria.

What we actually do

Eight services, one factory floor.

Tawplast is not a trading house. Tools, presses, assembly lines and QC are all under one roof in 10th of Ramadan — your part stays with one team from CAD to carton.

  • Product design & DFM

    We review your CAD before steel is cut. Wall thickness, draft, gating and shrink — all flagged early to save mold revisions.

  • In-house mold making

    Steel and aluminum tools, single and multi-cavity, designed and cut on our own CNC. Hot-runner systems on request.

  • Plastic injection — 80 to 650 t

    Press roster spans 80, 120, 180, 250, 350, 450 and 650 tons. Single-shot parts up to 3 kg in one cycle.

  • Engineering plastics

    ABS, PP, HDPE, PS, PC, POM, PA6/PA66 with glass-fiber reinforcement, TPE/TPU and masterbatch colors.

  • Assembly & sub-assembly

    Ultrasonic welding, insert molding, hot-stamping, screwed and snap-fit assembly lines next to the presses.

  • Decoration & finishing

    Pad printing, IML, in-mold labels, painting and tampo for branded surface finishes.

  • Quality control

    First-article inspection, SPC in-line, final AQL sampling and full lot traceability. Reports shipped with each batch.

  • Packing & logistics

    Pack to your spec, palletize and ship FCA, FOB or DAP from Sokhna, Damietta or Alexandria.

Materials we run
  • ABS
  • PP
  • HDPE
  • LDPE
  • PS / HIPS
  • PC
  • POM
  • PA6 / PA66
  • PA6-GF
  • TPE / TPU
  • PMMA
  • PBT
Tawplast factory floor — row of injection molding presses
Modern injection molding press
Steel injection mold with internal cooling channels
Quality inspection with calipers
Plastic resin pellets: ABS, PP, HDPE, PS
Examples of plastic parts molded by Tawplast
§ Application library

Nine things a press can be.

Filter by material, process or industry — then drag the part to rotate it and scroll to zoom. Every entry is a real class of work that has run on our floor.

Material
Process
Industry
9 parts in view
IM PART · REF 01
Blower impeller
RESIN · PP-GF20
PRESS · 180 t
TOL · ±0.10 mm
Drag to rotate · scroll to zoom

Thirteen curved blades molded in one shot. Balanced out of the tool — no post-machining, no counterweights.

PolypropylenePrecision / tight tol.Appliances
Resin
PP-GF20
Press
180 t
Tolerance
±0.10 mm
Cycle
22 s
§ Capacity, plotted

Eight presses. One continuous range.

80 to 650 tonnes without a gap. Your part lands on the press that fits it — not the one that happens to be free.

80t
Tedric
Closures, connectors, gears
120t
Chen Hsong
Electrical bodies, clips
140t
Tedric
Living-hinge caps, cups
180t
Adler
Impellers, housings
280t
Tedric
Irrigation, houseware
380t
Engel (high speed)
Thin-wall, IML packaging
560t
Chen Hsong
Trim, large housings
650t
Chen Hsong
Crates, trays, structural
Clamp force (tonnes)Precision windowVolume windowStructural window
Smallest shot
2 g
Largest shot
2.4 kg
Presses running
8
Hours per week
168
Products we mold

Parts we've shipped, on other brands' shelves.

All products
Agricultural sprayers

Agricultural sprayers

16 L knapsack · HDPE · custom branding

Request a quote →
Stationery & office

Stationery & office

Transparent PS · multi-cavity tooling

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Toys & educational

Toys & educational

Food-safe ABS · multi-color runs

Request a quote →
Appliance components

Appliance components

Crystal PS drawer · precision fit

Request a quote →
What we do

Tooling, prototyping and production — under one roof.

Custom tooling

Single and multi-cavity steel and aluminum molds, designed in-house and validated with mold-flow simulation.

Rapid prototyping

Bridge tooling delivers first-shot parts in 5–10 working days, in the production resin.

On-demand production

Flexible runs from 500 to 500,000 parts on an 80–650 t press roster, with SPC and full lot traceability.

How a part gets made

From CAD file to crate.

  1. 01

    CAD review

    DFM read of your model — draft, wall thickness, gates and shrink flagged before steel is cut.

  2. 02

    DFM + tooling

    Mold design signed off, steel or aluminum cut in-house, mold-flow simulated on the production resin.

  3. 03

    T1 sampling

    First-shot parts pulled on the production press, in the production material, shipped to you for review.

  4. 04

    Dimensional report

    ISIR / PPAP-style report against your golden sample — CMM data, capability, sign-off.

  5. 05

    Serial run

    Validated cycle, in-process SPC, lot traceability from pellet batch to shipped carton.

  6. 06

    Pack + ship

    Packed to your spec, cleared through Sokhna, Damietta or Alexandria — door-to-door on request.

Trusted by procurement teams worldwide
Tier-1 appliance OEM · GCC
Auto interior trim supplier · EU
Food-contact packaging brand · North Africa
Retail housewares label · Egypt
Medical diagnostics OEM · MENA
Electrical brand · Gulf
Cosmetic packaging brand · Marseille
Auto Tier-2 · Hamburg
Private-label houseware · Amsterdam
Iberian retailer · Barcelona
§ Markets we serve

Eight markets. One disciplined floor.

All markets
01
appliance OEMs
Crisper drawers, control panels, brackets and handles for refrigeration and small-appliance OEMs.
Open →
02
automotive OEMs and Tier-1 suppliers
Under-hood housings, interior trim and clips in PP-GF, PA66 and ABS — multi-cavity tooling, IATF-aligned process discipline.
Open →
03
agriculture and irrigation
Injection-molded sprayer pump heads, lances, irrigation fittings and chemical caps in HDPE and PP — UV-stabilized for Egyptian and GCC field conditions.
Open →
04
medical and laboratory consumables
Controlled-environment molding for diagnostic housings, lab consumables and non-implant components.
Open →
05
electrical enclosures and switchgear
Enclosures, switch bodies and connector housings in flame-retardant ABS, PC and PBT.
Open →
06
rigid packaging — caps, closures and containers
Caps, closures, trays and rigid containers in HDPE, PP and PET — multi-cavity output at industrial scale.
Open →
07
toys and educational products
Food-safe ABS and PP for snap-fit toys, building bricks, classroom tools and play-set components.
Open →
08
housewares and consumer hardware
Storage boxes, kitchen tools, organizers and retail consumer hardware in PP, PS and SAN.
Open →
§ Case studies

Three programs. What actually changed.

No logos-as-proof. The problem, the engineering move, and the number that moved.

01Electrical · export program

Three parts became one.

0 → 1
Parts per assembly
0%
Unit cost reduction
0 s
Validated cycle
Problem

A cable gland arriving as body, nut and seal — three tools, three inspections, an assembly cell and a scrap rate nobody wanted to talk about.

Engineering move

A DFM pass merged the sealing petals into the body and moved the thread into the cavity. One tool, one shot, one part number.

Result

Assembly cell removed. Cost per unit fell with it, and the part now ships to two EU distributors on a rolling forecast.

Read the full case study →
02Appliances · OEM tier 1

A blower that stopped humming.

±0.0 mm
Held tolerance
0.0%
First-pass yield
0 k
Units shipped / yr
Problem

Imported impellers arrived out of balance often enough that the OEM was weighting them by hand on the line.

Engineering move

Re-gated the tool to a centre hot drop, tuned pack pressure per blade, and locked the resin to a single PP-GF20 batch supplier.

Result

Balance held straight off the tool. The hand-weighting station was deleted from the customer's line.

Read the full case study →
03Agriculture · Africa distribution

Fittings that survive the sun.

0%
Fewer field returns
0 t
Press assigned
0 yr
Outdoor life target
Problem

Irrigation tees cracking within a season in the field — a warranty problem masquerading as a price problem.

Engineering move

Specified a UV-stabilised PP, thickened the barb root, and ran a heat-and-UV soak on T1 samples before serial release.

Result

Field returns effectively stopped. The line now runs continuous through the irrigation season on reserved press-hours.

Read the full case study →
All case studies →
Procurement sign-off

Everything a buyer needs to sign the PO.

The paperwork, guarantees and terms your sourcing team asks for — packaged with every program, not bolted on later.

  • Dimensional report

    ISIR / PPAP-style first-article report with CMM data, gauge R&R, and capability indices per critical dimension.

  • Material certificates

    Resin batch certificates and MSDS for every lot — traceable from pellet supplier to shipped carton.

  • Tooling ownership

    You own the steel. Written custody terms, mold storage, and maintenance schedule signed at T1 approval.

  • Capacity guarantee

    Press-hours reserved against a rolling forecast — your run doesn't queue behind a bigger customer.

  • Incoterms + port

    FCA Cairo, FOB Sokhna / Damietta / Alexandria, or CIF to your EU / GCC destination — quoted at RFQ.

  • NDA + IP

    Mutual NDA before CAD review. Your drawings, tooling design and part geometry never leave your program.

§ The promise

If it leaves the floor, it fits.

Six commitments we write into the program — and three we refuse to make, because factories that promise them are guessing.

We commit
  1. 01

    A tool you own

    Steel cut in-house, custody in writing at T1, stored and maintained on a schedule you can audit.

  2. 02

    A quote from engineering

    Priced off DFM, cycle and cavitation — not off a guess at what you'll accept.

  3. 03

    The date we gave you

    Press-hours reserved against your forecast. If a date slips, you hear it from us first.

  4. 04

    Dimensions on paper

    First-article report against your golden sample, then in-process SPC for the life of the program.

  5. 05

    One resin, one source

    Material locked to a named supplier and batch-certified. No silent substitutions.

  6. 06

    Your drawing stays yours

    Mutual NDA before CAD review. Geometry, tooling design and volumes never travel.

We won't pretend
  • A quote in an hour without seeing the geometry.
  • A tolerance we haven't held on this resin before.
  • A price that only works if you never re-order.
Before you quote

Lead times, MOQs, tolerances, shipping.

The questions every buyer asks before sending a drawing — answered straight.

Read the full FAQ

Send the drawing.
We'll send the quote.

Start a project info@tawplast.com